The Making of Jim Beam’s Giant Esky

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The Giant Jim Beam Esky that emerged from Bondi Icebergs last month has been making some major waves in the media, but the story that has yet to be told is how the magic happened.

As the creative realisers of this off-beat dream creative, Big Kahuna Imagineering had the monumental task of converting Bondi Icebergs’ 50-metre Olympic pool into one Giant Jim Beam Esky.

Big-Kahuna-Imagineering-Giant-Jim-Beam-EskyLiterally turning the seaside pool into a functioning cooler wasn’t an option, but creating the look and feel at a giant scale… that’s our kind of job.

With only 36 hours to install, shoot a TVC and de-install, the pressure of the job was barely surmountable for all involved. It was a race against the tides, the pool plug, the TVC production company and their helicopter arriving, the cafe opening hours, the local residences sleep disturbances, the speed of a 10-tonne tow truck and, of course, over 120 legs and arms racing up and down the goat track from the road to the ocean pool floor – safely at night.  But that wasn’t the start of the story.

Weeks before install day, the BKI Workshop was abuzz with preparations:  concept design, testing with small-scale models, ice cube fabrication, giant label-making, and so on.

The heros of the project were the 33 oversized Jim Beam cans, 31 of which were 2/3-sized cans standing 2.8-metres tall and 2-metres in diameter each with its own structural base inspired by several types of seaweed to lend it a unique angle whilst semi-buoyant in the pool.  The remaining two cans were full-scale replicas at over 4 x 2-metre in diameter complete with concave base aluminum detail.

JIM BEAM CANS 007Each can was of clear plastic substrate so required a chemical etch bonding primer coating.  To achieve the optically awkward resolution of ink-based aluminum can printing process, we developed a black pipped and platinum mica-tinged clear top coat.

By install day, there were essentially four fabrication sites plus the delivery location which meant there was a lot of freight via customised trucks which could carry just 3 cans each, so… 33 cans divided by 3 per load x at least 3 movements each caused nothing short of minor grid locks across Sydney from the Spit to the Harbour Bridge and Bondi Road included.

Once on location, the task set out before us was to load more than 30 tonnes of materials down a winding path, over two balconies and down a flight of stairs… only to carry it all back up by hand less than 24 hours later.  So, as soon as the team at Bondi Icebergs’ emptied both pools, we jumped straight in.

Big-Kahuna-Imagineering-Giant-Jim-Beam-Esky-InstallThe edges of the esky were lifted into place, each can was rolled then carried in one at a time by no less than four men, the pool was partially re-filled and then came the “ice”.  Over 2500 individual, PVC, inflated and gang-moulded “ice cubes” were strategically placed around the cans.

The job wasn’t finished until we had installed a 15 x 18-metre lobster-plate style branded, floating sign — custom-designed to withstand cascading wave sets should they have arisen, much like the hinged waste gates on the ocean edge of the esky sides were designed to “let” large waves pass rather than become flotsam jetsam at the first breaker.

From the commencement of bump out to the final pulling of the roller door was a full four days work thereafter.  Then throw into the mix the task of separating the materials for recycling and we finally cracked a can of actual Beam to celebrate.

This was a project of precarious logistical feasibility at best and we’re thrilled it was so well received (and didn’t cause any environmental disasters in the process).

And, here’s a look at the finished product…

[youtube=http://www.youtube.com/watch?feature=player_embedded&v=9nNH4sfOKrA]

CREDITS

Advertising Agency:  The Works

Media Agency:  Unity

TVC Production:  Exit Films

Creative Realisation:  Big Kahuna Imagineering

Vac forming:  Warringah Plastics

(special thanks to Colin at Warringah Plastics for expert thermo-forming and specialised plastic fabrication services)

A couple of our favourite comments from the blogosphere:

Campaign Brief:
Lover of real life, crazy, massive, proper large shizzle said:
I saw this today, and the setup was executed to perfection. Makes you remember life before CGI. Great ambition, and I hope it goes well for you The Works.

The Call said:
…. Love the vision and a brave client.

Giant Jim Beam Esky at Bondi

[youtube http://www.youtube.com/watch?v=1sYoO_r-ESw]

Giant Jim Beam EskyIt was a mammoth week for Big Kahuna Imagineering converting Bondi Icebergs’ 50-metre Olympic pool into one giant Jim Beam esky for the final part of the bourbon brand’s international TVC — and it’s not over yet!

Loading in more than 30 tonnes of materials including over 2,500 custom-fabricated and gang-moulded ice cubes as well as 31 cans of Jim Beam standing 2m-wide and 2.8m-tall down a winding path, over two balconies and down a flight of stairs… only to carry it all back up by hand less than 24 hours later… this was certainly a project of Titanic proportions!

B&T’s got the scoop on the $10 million campaign and gave BKI a much-appreciated mention for the part we played (still playing!), read all about it here…

Keep an eye here, we’ll be adding more photos and footage of the behind-the-scenes action (once we’ve recovered!)

Giant Jim Beam Esky Big-Kahuna
Above: Will Colhoun, Managing Director of Big Kahuna Imagineering, directs final
dressing while John Sattler makes adjustments in the pool.
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Above: Big Kahuna’s latest project; Jim Beam’s “biggest esky in the world” activation is part of a global ‘make history’ campaign.

HondaTrope Update: Footage of the Making of the HondaTrope

[youtube http://www.youtube.com/watch?v=jhyyW9ZYQNc]

We loved working with Honda, DT and PLAY Communication to custom engineer that bespoke spinning cup! Here are a few more workshop pics of the HondaTrope (affectionately known as the “spinning cup” at Big Kahuna Imagineering) coming to life in the BKI Workshop…

 

The HondaTrope Concept
The HondaTrope Concept
Drawing of HondaTrope Cup Steel
Drawing of HondaTrope Cup Steel
HondaTrope Steel Base
HondaTrope Steel Base
HondaTrope Base
HondaTrope Base

HondaTrope

HondaTrope Plinth
HondaTrope Plinth
HondaTrope-Steering Wheel and Bearing Assy
HondaTrope Bearing Assy and Steering Wheel
HondaTrope Cup Frame
HondaTrope Steel-Framed Cup
HondaTrope Seating
HondaTrope Seating for 3 Festival-Goers
HondaTrope Cup Installed
HondaTrope Cup Installed

[youtube http://www.youtube.com/watch?v=a1mA9zZWi9Q]

‘Mount Franklin’ Waterfall Dome

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Client:  Coca-Cola Amatil/ Tennis Australia
Agency:  Momentum
Brief: Design, fabrication and installation of the Mount Franklin Water Dome at the Australian Open

Mount Franklin Concept by Big Kahuna ImagineeringWhen Mount Franklin joined the Australian Open as the official premium spring water supplier, their product was available to the world’s best players, on- and off-court officials and patrons exclusively at Melbourne Park during the event.  But outside of the Rod Laver Arena, the brand could not compete with the existing vendors — making giving away bottles of Mount Franklin water out of the question.  So rather than putting the product in the hands of the public, Momentum’s approach was based on experience as reward.

Wanting an eye-catching activation to pull the public in to engage with the iconic water brand, Big Kahuna Imagineering was commissioned to produce a giant dome that would serve as a haven from the summer heat while promoting the Coca-Cola Amatil brand.

'Mount Franklin' Waterfall Dome built by Big Kahuna ImagineeringThe brief was to design and fabricate a custom-made, clear dome with a giant Mount Franklin bottle at its centre.  Hidden within this towering centrepiece was intricate pipe work and mechanicals for a fountain system that cascaded water over the outside of the dome into surrounding water troughs.

Created from high-impact acrylic sheeting (more specifically, gores), the dome was set atop raised plywood flooring (again, concealing further pipe work for the fountain) finished with artificial grass.  The water troughs created a mote around the perimeter of the dome by collecting the water spouting from the top of the 5-metre-tall Mount Franklin bottle and bringing the diameter of the dome to 10 metres.  A branded lollipop sign adjacent to the dome served as a promotional pillar pulling the public’s attention in the activation’s direction. With the addition of LED light screens, up-lighting for the dome and lighting in the water troughs, the activation also looked spectacular at night.

Installed at the start of the Australian Open 2013, a significant part of building this project, due to its footprint and custom assembly processes, required us to work off the BKI site and there were critical deliverables requiring tight timelines that stepped up the pressure (not to mention the Christmas holiday — or, in our case, lack thereof, smack in the middle!)  But this is a build that we’re truly proud of!

Building Mount Franklin Dome by Big Kahuna Imagineering

Big Kahuna Imagineering installing Mount Franklin Dome

Mount Franklin Dome-By BKI

Big Kahuna Imagineering installing Mount Franklin Dome

Big Kahuna Imagineering installing Mount Franklin Dome

Mount Franklin Dome built by Big Kahuna Imagineering

Mount Franklin Dome built by Big Kahuna Imagineering